The TATEM (Technologies And Techniques for nEw Maintenance concept) project has two objectives:
to move from diagnosis to prognosis in order to anticipate a failure before it occurs, and to reduce
the costs of helicopter maintenance by 20% over five to ten years. To do this, a number of solutions
are proposed.
The aim of TATEM is to increase aircraft
operability, i.e. the availability and
operational reliability of an aircraft,
while reducing the overall maintenance
costs.
To achieve this, the overall technical
solution proposed is Health and Usage
Monitoring System, which concerns both
onboard and ground-based maintenance in
four domains: structure, landing gear, systems,
and engines.
The approach focuses
on the interpretation of maintenance data
along two important lines: diagnosis and,
above all, prognosis to anticipate a failure
before it occurs for better management of
maintenance scheduling.
“In the future,
mission interruptions and downtimes will
decrease significantly as it will be possible
to schedule the maintenance intelligently
according to the actual health status of the
aircraft at any given moment,” explains
Jean-Pierre Derain, the Eurocopter Technical
Manager for the project.
Technically
speaking, 'gradual damage' indicators will
be used throughout the life cycle of the aircraft
(engines, systems, etc.) in order to
establish a Health Based Maintenance
Planning, which is more flexible and takes
the actual use of the helicopter into
account.
The status of the structural components
(damage, failure detection, etc.)
will be known in real time thanks to an
automatic inspection performed by a data
centralizer using sensors on the helicopter.
Finally, the stocks of spare parts will be
matched to the health of the helicopter and
certain parts or sub-assemblies will no
longer need to be stored in great quantities.
Facilitating Maintenance Operations
TATEM also tackles the development of
ground maintenance equipment. The
research focuses on nomad device-type
solutions, so that the technician can use
tools such as goggles on which the mainte-
nance documentation is displayed. The
result is that it will be much easier for
the technician to operate in a practical and
rapid way.
Finally, TATEM also looks to
improve technical documentation so that
the ground maintenance technician will be
able to employ advanced tools using new 3D
illustration technology. This means the
technician will access the right information,
in the right place, with a minimum of effort,
in a minimum amount of time.
The overall
Health Management solution also integrates
remote maintenance, which transfers
the maintenance reports providing
information on the failures that have arisen
during the flight (along with any prognosis
performed) via the air-to-ground radio
relay channel. The goal is to improve the
responsiveness of the teams on the ground,
who will be able to prepare the replacement
parts before the aircraft has even landed.